FCP18-03 Series

Phase Control Relay
Phase Loss, Sequence, Voltage & Asymmetry

Comprehensive three-phase monitoring with fixed 8% asymmetry detection, adjustable over/under voltage (2%–20%), configurable time delay (0.1–30s), and full LED diagnostics — engineered for uncompromising protection of motors and sensitive loads.

3×208–480V AC L-L Phase Loss + Sequence Over/Under Voltage Adj. Asymmetry 8% Fixed 0.1–30s Time Delay DIN rail mount 18mm slim design 1×SPDT 16A @ 250V AC LED Status Indication IP40 Front
FCP18-03 Phase Relay with Asymmetry Protection
⚖️ 8% Fixed Asymmetry Protection Detects voltage imbalance above 8% to protect motors from overheating and reduced lifespan caused by unbalanced phases.
🎯 ±2–20% Adjustable Voltage Thresholds Independent overvoltage and undervoltage settings allow precise tailoring to local grid conditions.
⏱️ 0.1–30s Configurable Time Delay Prevents nuisance tripping during momentary transients, specially important with asymmetry detection.
💡 Full LED Diagnostics Instant identification of phase loss, sequence error, over/under voltage, and asymmetry faults via panel LEDs.
🛡️ Enhanced Anti-EMI Design Accurate voltage measurement even in noisy industrial environments ensures reliable trip decisions.
🔧 1×10⁷ Mechanical Life Built to last with 1×10⁷ mechanical operations for long-term reliability.

📋 Models & Ordering

Model System Type Supply Voltage Terminals Protection Functions Datasheet
FCP18-03A 3-phase 3-wire (L-L) 173–275V AC L1 – L2 – L3 Phase Loss + Seq. + OV/UV + Asym. (8%) 📄 Download PDF
FCP18-03B 3-phase 4-wire (L-N) 100–160V AC L1 – L2 – L3 – N Phase Loss + Seq. + OV/UV + Asym. (8%) 📄 Download PDF
FCP18-03C 3-phase 3-wire (L-L) 310–480V AC L1 – L2 – L3 Phase Loss + Seq. + OV/UV + Asym. (8%) 📄 Download PDF
FCP18-03D 3-phase 4-wire (L-N) 180–278V AC L1 – L2 – L3 – N Phase Loss + Seq. + OV/UV + Asym. (8%) 📄 Download PDF

💡 Model selection guide: Choose A/C for 3-phase 3-wire (L-L) systems, or B/D for 3-phase 4-wire (L-N) systems. A/B covers lower voltage ranges; C/D covers higher voltage ranges. All models provide Phase Loss, Phase Sequence, adjustable Over/Under Voltage, and a fixed 8% Asymmetry threshold with 0.1–30s time delay.

⚙️ Technical Specifications

🔌 Input — Measuring (All Models)

Supply Terminal (A/C)L1 – L2 – L3
Supply Terminal (B/D)L1 – L2 – L3 – N
Monitoring TerminalSame as supply terminal
Supply Voltage (A)173–275V AC L-L
Supply Voltage (B)100–160V AC L-N
Supply Voltage (C)310–480V AC L-L
Supply Voltage (D)180–278V AC L-N
Supply Frequency45–60Hz

🛡️ Monitoring Function

Phase Failure✔ (Response < 200ms)
Phase Sequence✔ (Response < 500ms)
Overvoltage2%–20% adjustable
Undervoltage-20%–-2% adjustable
Asymmetry8% fixed
Time Delay0.1–30s

🔌 Output

Contact1 × SPDT
Rated Current16A @ 250V AC
Mechanical Life1×10⁷ operations
Electrical Life1×10⁵ operations

📐 Physical & Environmental

Dimensions18 × 90 × 64 mm
MountingDIN rail EN 60715
Protection DegreeIP40 (front) / IP10 (terminals)
Operating Temp.-20°C ~ +55°C
Storage Temp.-30°C ~ +70°C

📜 Standards & Certifications

ComplianceGB/T 14048.5, IEC 60947-5-1, EN 6812-1
Contact ConfigurationSPDT: 11(COM)-12(NC)-14(NO)
Pollution Degree2
Max. Cable SizeAWG 13–20 / 0.4 N·m
Setting Deviation0% – Digital Setting

💡 Panel LED Indicators

LED Color Status Meaning
Un Green OFF Supply voltage not applied
Un Green ON Supply voltage applied
P Red ON Phase normal (correct sequence, all phases present)
P Red Flashing Phase sequence error
P Red OFF Phase loss detected
R Red OFF NC (11-12) contact closed
R Red ON NO (11-14) contact closed

📈 Function Diagram – Phase Loss & Sequence Protection

FCP18-03 Phase Loss and Phase Sequence Protection

• The relay continuously monitors the three-phase supply connected to L1-L2-L3 (and N for 4-wire models).
• When all three phases are present and in correct sequence, the output relay R closes (NO contact 11-14 makes, NC 11-12 breaks) after the set time delay. The P LED stays ON.
• If a phase loss is detected, the output relay R opens immediately (within 200ms). The P LED turns OFF.
• If a phase sequence error is detected, the output relay R opens immediately. The P LED flashes.
• When the fault clears, the relay automatically re-closes after the set time delay.

📈 Function Diagram – Overvoltage & Undervoltage Protection

FCP18-03 Overvoltage and Undervoltage Protection

• The relay continuously monitors the voltage level against the set overvoltage threshold (adjustable 2%–20% above nominal) and undervoltage threshold (adjustable -20%–-2% below nominal).
• If voltage goes above the overvoltage threshold, the output relay R opens after the set time delay T (configurable 0.1–30s). When the voltage drops back below the overvoltage threshold, R automatically re-closes (no delay).
• If voltage drops below the undervoltage threshold, the output relay R opens after the set time delay T. When the voltage rises back above the undervoltage threshold, R automatically re-closes.
• The configurable time delay helps prevent nuisance tripping caused by momentary voltage transients.

📈 Function Diagram – Asymmetry (Phase Imbalance) Protection

FCP18-03 Asymmetry Protection Function Diagram

• The relay measures the voltage difference between the three phases and calculates the asymmetry (imbalance) percentage.
• When the asymmetry exceeds the fixed 8% threshold, the output relay R opens after the set time delay T (0.1–30s).
• If the asymmetry drops back below 8%, the output relay R automatically re-closes.
• This protection prevents motors from running with unbalanced supply voltages, which causes overheating and premature failure.

🎬 See it in Action

🔧 Wiring & Terminal Layout

Terminal Identification

L1 — Phase L1 L2 — Phase L2 L3 — Phase L3 N — Neutral (B/D only) 11 — COM 12 — NC 14 — NO
⚠️ Safety Note: Keep the power supply disconnected during the entire installation process. Carefully check the wiring diagram and follow it correctly. Adhere to the specified voltage and current limits for each connection terminal.

3-phase 3-wire models (A/C): Connect L1, L2, L3 directly. No neutral connection required.
3-phase 4-wire models (B/D): Connect L1, L2, L3, and N. The wiring diagram shown is for 4-wire models. For 3-wire models, simply omit the N terminal.

FCP18-03 Wiring and Terminal Layout Diagram (4-wire L-N configuration)

Shown: 4-wire (L-N) wiring for B/D models. For A/C models, omit the N terminal.

🛠️ Parameter Setting Guide

  1. Enter Parameter Setting Mode: Press and hold the button until the LED starts flashing. This indicates you have entered the configuration mode.
  2. Set Rated Voltage (Un): Use the button to set the correct input voltage for your three-phase system. Refer to the setting details table for available options.
  3. Set Overvoltage (U>) & Undervoltage (U<) Rate: Configure the overvoltage threshold (2%–20%) and undervoltage threshold (-20%–-2%).
    💡 Note: When setting over & under voltage range, if the green LED is ON, add +1% to the scale reading for accurate threshold setting.
  4. Set Time Delay (Tt): Choose the desired time delay from 0.1 to 30 seconds. This delay applies to initial start-up, and to the delayed opening of the output relay when an overvoltage, undervoltage, or asymmetry fault is detected.
  5. Confirm and Store: After all parameters are adjusted, press and hold the button until the LED stops flashing. The settings are stored and take effect immediately.

🏭 Typical Applications

Motor Protection
Prevents overheating from phase imbalance in critical three-phase motors
🌀 HVAC Compressors
Protects scroll and screw compressors from voltage asymmetry and sequence faults
💧 Submersible Pumps
Safeguards deep-well pumps from unbalanced supply and phase loss
🏭 Conveyor & Elevator
Ensures correct rotation and stable voltage for material handling drives
🔧 CNC & Precision Machining
Maintains power quality for sensitive servo drives and spindle motors
🌬️ Data Center Cooling
Protects CRAC units and fan walls from phase anomalies

🔗 Related Products

Explore other phase relays in the FCP18 series, or time relays in the FCT18 series:

❓ Frequently Asked Questions

🔹 How does the fixed 8% asymmetry protection work?
The relay measures the voltage difference between the three phases and calculates the percentage unbalance. When the asymmetry exceeds 8%, the output relay opens after the set time delay T (0.1–30s). This protects motors from overheating caused by negative-sequence currents that result from voltage imbalance.
🔹 Is the asymmetry trip threshold adjustable?
No. On the FCP18-03, the asymmetry threshold is fixed at 8%. For an adjustable asymmetry range (5%–15%), choose the FCP18-04 model.
🔹 Does the time delay also apply to asymmetry faults?
Yes. The same configurable 0.1–30 second time delay applies to overvoltage, undervoltage, and asymmetry faults. The output opens only after this delay has elapsed, preventing unnecessary trips from brief transients.
🔹 How do I know if an asymmetry fault has occurred?
The front panel LEDs provide clear indication. During normal operation the P LED is ON. If a fault occurs (phase loss, sequence, voltage, or asymmetry), the corresponding LED will indicate the fault type and the R LED will show the output state.
🔹 What is the mechanical life of the output contacts?
The relay has an outstanding mechanical life of 1×10⁷ operations. Electrical life is 1×10⁵ operations at rated 16A/250V AC load.
🔹 Can I use this relay for 3-phase 3-wire or 4-wire systems?
Yes. Simply select the appropriate sub-model: A or C for 3-wire (L-L), B or D for 4-wire (L-N). The relay automatically adapts its measurement mode based on the connected terminals.

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